PostProcess Technologies Introduces DEMI X 520 for Industrial PolyJet – The Next Generation of Automated PolyJet Support Removal

PostProcess Technologies Introduces DEMI X 520 for Industrial PolyJet – The Next Generation of Automated PolyJet Support Removal

Buffalo, NY, USA, and Mougins, France – November 18, 2025 – PostProcess Technologies, the leader in automated and intelligent post-printing solutions for additive manufacturing (AM), is proud to announce the launch of the DEMI X 520™ for Industrial PolyJet. Building on the proven success of the DEMI 430, the new DEMI X 520 sets a new standard for consistency, efficiency, and throughput in post-processing for PolyJet parts.

Designed for industrial and medical applications, the DEMI X 520 delivers fully automated PolyJet support removal with advanced features that drive productivity and repeatability. The system incorporates a programmable automated lift, variable-speed pump control, and integrated AUTOMAT3D® software for recipe storage and process optimization. These innovations enable users to achieve consistent, high-quality results across builds, part geometries, and materials.

By enabling the processing of large batches of printed parts with as little as 2 minutes of operator interaction, users can achieve significant labor savings and minimize turnaround time, unlocking new levels of workflow efficiency.

“PolyJet users continue to demand faster, more consistent post-processing solutions that match the precision and speed of their printers,” said Jeff Mize, CEO of PostProcess Technologies. “The DEMI X 520 for Industrial PolyJet meets this demand with automation intelligence that eliminates manual bottlenecks and enables true end-to-end workflow efficiency.”

As a full stack solution, the DEMI X 520 for Industrial PolyJet allows additive manufacturing users to unlock the full potential of PolyJet printing by removing the variability and labor associated with manual post-processing. The result is a streamlined, scalable workflow that improves throughput, accuracy, and repeatability, empowering manufacturers to meet growing production demands with confidence.

Key Benefits of the DEMI X 520 for Industrial PolyJet

  • Reduced manual labor
    Minimize manual labor and operator error with automated cleaning, delivering high-quality, consistent results every time.
  • Enhanced safety
    Automated lift and safety enclosure minimizes chemical exposure during PolyJet support removal, ensuring maximum protection for technicians.
  • Increased throughput
    The DEMI X 520 for Industrial PolyJet can seamlessly process large batch sizes, enabling high-volume production with up to hundreds of parts processed in a single cycle.
  • Repeatable results
    Axial Flow Technology™ enables adjustable flow, reducing the risk of part damage and ensuring consistent results, even with complex geometries.

With the introduction of the DEMI X 520 for Industrial PolyJet, PostProcess continues to advance additive manufacturing workflows through intelligent automation, delivering the industry’s most comprehensive and connected post-processing solutions.

PostProcess Technologies Introduces DEMI X 5000 – The Next Generation of Automated Resin Removal for Large Format SLA Parts

Buffalo, NY, USA, and Mougins, France – November 13, 2025 – PostProcess Technologies, the leader in automated and intelligent post-printing solutions for additive manufacturing (AM), is proud to announce the launch of the DEMI X 5000, the next-generation resin cleaning solution designed to increase productivity, safety, and sustainability in the 3D printing workflow.

Building on the proven performance of the industry-leading DEMI 4100™, the new DEMI X 5000 delivers greater efficiencies to help manufacturers scale their additive operations with ease. Engineered to meet the growing demand of customers printing large-scale SLA parts, the PostProcess® DEMI X 5000 delivers enhanced productivity, improved safety, and superior cleaning efficiency while maintaining the same reliable performance that users have come to trust. Designed to seamlessly process large SLA build parts in 10 minutes or less, the DEMI X 5000 offers significant time and labor savings across a wide range of resins.

“With the DEMI X 5000, we’ve taken everything our customers love about the DEMI 4100 automated resin removal solution and elevated it,” said Jeff Mize, CEO, PostProcess Technologies. “From faster cycle times and improved detergent flow to enhanced ergonomics and safety, this system enables manufacturers to achieve higher throughput and greater consistency while improving the safety and sustainability of their production facility.”

The DEMI X 5000 features PostProcess’s proprietary non-flammable chemistry, resulting in 75% lower waste disposal costs compared to traditional IPA-based cleaning methods. Its fully enclosed process envelope and automated lift system improve efficiency and operator safety while supporting environmentally responsible operations.

Enhanced with the AUTOMAT3D® digital platform, the system allows for recipe storage, customization, and one-touch repeatability, ensuring consistent results every time.

Key Features and Enhancements of the DEMI X 5000 Include:

  • Dual Agitation Flow: Variable speed-controlled pumps generate both vertical and horizontal flows, creating a multi-vortex for superior resin removal, especially in concave or complex geometries.
  • Adjustable Tilt Mechanism: Aids detergent flow on downward-facing surfaces for optimal cleaning results in oversized parts.
  • Improved Process Sealing: Fully enclosed chamber minimizes vapor escape for a safer and cleaner work environment.
  • Simplified Loading: Adjustable arms and spring-loaded claws enable easy, stable transfer of build trays from most SLA large printers
  • Updated Design: A sleek new aesthetic with a smaller overall footprint improves workspace efficiency.

By combining automation, data-driven intelligence, and sustainable chemistry, the DEMI X 5000 empowers manufacturers to streamline post-processing while maintaining the highest standards of quality and consistency. For more information, watch the video here.

PostProcess Technologies Kicks Off Industry’s Only Comprehensive Post-Processing Survey to Shape the Future of Additive Manufacturing

Buffalo, NY, USA, and Mougins, France – September 10, 2025 – PostProcess Technologies, the pioneer of automated and intelligent post-printing solutions for additive manufacturing, is excited to announce the kick-off of its Additive Manufacturing Post-Processing Survey. After a successful run from 2018 through 2022, PostProcess will relaunch this insightful industry survey to continue capturing insights into the critical but often-overlooked third step in additive manufacturing: post-processing.

With contributions from hundreds of professionals across industries and regions, past surveys have shed light on challenges such as time to finish parts, consistency, labor demands, health and safety considerations, and scaling production.

“Post-processing remains the most under-reported yet critical step in additive manufacturing workflows,” said Dean VonBank, Chief Experience Officer at PostProcess Technologies. “By relaunching this survey, we aim to give the industry a clear voice in identifying obstacles, sharing best practices, and shaping the path toward a more efficient and scalable future for additive manufacturing.”

The survey invites participation from additive manufacturing users worldwide, whether new to 3D printing or seasoned professionals, and will explore:

  • Trends in post-processing methods across technologies like Material Extrusion, Vat Photopolymerization, Powder Bed Fusion, and more
  • Pain points and challenges, including consistency, safety, sustainability, and throughput
  • Investment priorities, such as improving end-part quality, reducing cycle times, and enabling connected smart factories
  • Budget allocation insights to better understand how organizations are investing in post-processing as they scale

Findings from this year’s survey will be compiled into the forthcoming 2025 Additive Post-Processing Trends Report, offering the global additive manufacturing community a comprehensive look at the evolving role of post-processing in enabling AM production at scale.

Industry professionals are encouraged to participate by completing the survey here.

PostProcess Technologies DEMI 4100 Automated Post-Processing Solution Streamlines SLA Customers’ Workflow When Paired with Stratasys Neo800+ Printer

Buffalo, NY, USA, and Mougins, France –September 5, 2025 – PostProcess Technologies, the leader in automated and intelligent post-printing solutions for additive manufacturing (AM), is highlighting the success of its DEMI 4100™ automated resin removal system when paired with the Stratasys Neo800+ stereolithography (SLA) 3D printer based on joint customer feedback.

DEMI 4100 with Stratasys Neo800+

Leading global customers in automotive, industrial, and service bureaus have reported measurable improvements in throughput, consistency, and safety when pairing the PostProcess® DEMI 4100 system with the Stratasys Neo800 series printers. Purpose-built for large-format SLA applications, the DEMI 4100 system automates resin removal in under 10 minutes with proprietary full-stack technology that ensures consistent, high-quality results. Paired with non-flammable detergent, the system eliminates the need for IPA, dramatically reduces chemical waste by up to 75%, and creates a safer work environment for operators.

“At Stratasys Direct, we’re leveraging the PostProcess DEMI 4100 automated cleaning system alongside the Neo800+ printer to streamline our SLA post-printing workflow,” said Sean Schoonmaker, Director of Operations at Stratasys Direct Manufacturing. “The ability to precisely control key parameters such as time, temperature, and agitation ensures consistent, repeatable results while minimizing exposure to harsh chemicals. The DEMI 4100 has also significantly enhanced the cleanliness and safety of our production environment.”

The Neo®800+ printer delivers high-precision SLA printing with superior part quality and production efficiency. Now, by integrating the DEMI 4100 into the recommended post-processing step, customers can optimize their additive manufacturing workflow to new levels of speed, safety, and sustainability.

“Stratasys customers demand reliability and efficiency throughout the additive workflow. By recommending the PostProcess DEMI 4100 solution as part of the AM workflow, our Neo series customers are streamlining their end-to-end solution,” said Adam Pawloski, Vice President, Manufacturing Solutions at Stratasys.

“The combination of the Neo800+ printer and our DEMI 4100 system delivers a compelling end-to-end workflow for SLA users, bringing proven efficiency and safety to their process,” said Dean VonBank, Chief Experience Officer at PostProcess Technologies. “The DEMI 4100 unlocks a scalable, safe, and sustainable solution that complements the precision and throughput of the Stratasys Neo800+.”

For more information about PostProcess Technologies, visit: www.postprocess.com

Stratasys, Stratasys Direct, Neo, and Neo 800+ are trademarks or registered trademarks of Stratasys Ltd. and/or its affiliates. PostProcess and DEMI 4100 are trademarks or registered trademarks of PostProcess Technologies.

PostProcess Technologies Celebrates Milestone Achievement of 50 Patents Granted, Showcasing Industry-Leading Innovation Across Software, Hardware, and Chemistry

Buffalo, NY, USA, and Mougins, FranceJuly 2, 2025 – PostProcess Technologies, the pioneer of automated and intelligent post-printing solutions for additive manufacturing, proudly announces a major milestone with the granting of its 50th patent. This landmark underscores the company’s deep commitment to protecting its full technology stack, spanning software,
hardware, and chemistry innovations for post-printing solutions.

Since its founding, PostProcess has prioritized a proactive and strategic approach to intellectual property protection. Each patent represents years of research and development dedicated to solving the most complex challenges in additive manufacturing, enabling customers to scale production efficiently, consistently, and safely.

PostProcess celebrates 50 patents granted

“Our 50th granted patent is more than just a number, it is a testament to the relentless drive of our team to continually innovate,” said Jeff Mize, CEO of PostProcess Technologies. “The ingenuity of our team, combined with invaluable input from our 500+ customers, continues to fuel game-changing solutions to the market. We’ve believed from the start in building full-stack offerings that integrate software, hardware, and chemistry, that are protected and differentiated, resulting in intelligent, reliable solutions for our customers.”

A critical factor in building this robust IP portfolio has been the company’s in-house legal strategy.

“PostProcess has taken an intentional, strategic approach to IP from day one,” said Frank Kozak, General Counsel at PostProcess. “These patent grants are an affirmation of advancements in the field of post-processing and a validation of our approach to innovation. We’ve been able to move quickly, maintain quality, and ensure that every patent aligns with our long-term vision to automate and scale post-printing.”

PostProcess has built a robust portfolio that safeguards the company’s inventions across the entire solution stack. These patents protect not only the proprietary hardware and sophisticated software but also the chemistry that works together to create a complete, automated post-printing solution.

Among PostProcess’ flagship product lines are the BASE™ and DEMI™ series, which have become the industry standard for automated support and resin removal. The BASE delivers high-throughput FDM support removal with patented Volumetric Velocity Dispersion (VVD) technology, ideal for large-format systems and high-volume production environments.

The DEMI series features the patented Submersed Vortex Cavitation (SVC) technology and intelligent software to precisely manage agitation, temperature, and time, achieving consistent, hands-free resin and support removal across a wide range of part geometries and materials.

This milestone reflects PostProcess’ forward-thinking approach to advancing additive manufacturing with fully integrated and scalable workflows and its dedication to continuous improvement in serving customers across industries. As PostProcess continues to innovate, this strong foundation of intellectual property will ensure the company remains at the forefront of
transforming how 3D printed parts are finished at scale.

PostProcess® Technologies Appoints Jonathon Casey to the Board of Directors

Buffalo, NY, USA, and Mougins, FranceApril 21, 2025 – PostProcess Technologies, the leader in automated post-printing solutions for additive manufacturing (AM), is excited to announce Jonathon Casey has joined its Board of Directors. Casey currently serves as Executive Vice President, Chief Integration Officer, and Chief Supply Chain Officer at Nissha Medical Technologies, a global medical device manufacturer with operations across North America, Europe, and Asia. Casey brings more than 15 years of leadership experience across the medical device, technology, and laboratory sectors.

Jonathon Casey appointed to PostProcess Board of Directors

In his role at Nissha Medical Technologies, a wholly owned subsidiary of Nissha Co., Ltd., Casey has been instrumental in advancing strategic growth through organic initiatives, global partnerships, and mergers and acquisitions. His background includes leadership across sales, marketing, and operations, with a focus on integrating acquisitions, building scalable infrastructure, and aligning commercial and supply chain strategy. The wealth of experience Casey brings in financial and operational leadership comes at a pivotal time of growth and global expansion for PostProcess.

“Jonathon brings a wealth of strategic leadership and global operations expertise to our Board,” said Jeff Mize, CEO of PostProcess. “His experience scaling complex businesses and driving innovation will be invaluable as we continue to expand our impact as the leaders in automated post-printing in the additive manufacturing industry.”

Casey added, “PostProcess is solving critical challenges in additive manufacturing with a thoughtful, technology-first approach. I’m honored to join the Board and look forward to supporting the team as they continue to accelerate innovation in the space.”

Casey earned his B.A. in International Business and Pre-Law from Canisius University and the National University of Ireland, and an MBA from the Boston College Carroll School of Management.

PostProcess® Technologies Achieves Major Milestone of 800 Solutions Sold for Automated Post-Printing Equipment for Additive Manufacturing

Buffalo, NY, USA, and Mougins, France – April 1, 2025 – PostProcess Technologies, the leader in automated post-printing solutions for additive manufacturing (AM), is proud to announce the sale of its 800th solution to PartsToGo GmbH, one of the largest 3D printing service providers in Europe. This marks a significant milestone in the company’s growth and success within the rapidly evolving additive manufacturing industry.

The sale of these 800 units highlights the increasing adoption of PostProcess Technologies’ cutting-edge post-printing solutions, which optimize efficiency, enhance safety, and improve overall quality in the AM process. With advanced technology that automates critical post processing steps such as resin cleaning, support removal, and surface finish, PostProcess  customers are able to scale and deliver consistent, high-quality 3D printed parts.

PostProcess DEMI 4100 for large format resin removal

PartsToGo has experienced significant growth in its service bureau division, with PostProcess  solutions helping to automate its entire AM workflow. PartsToGo selected the DEMI 4100 to pair with their Stratasys NEO Series and J Series printers, enhancing their operational efficiency. With the DEMI 4100 added to their existing fleet of PostProcess solutions, PartsToGo  is able to offer exceptional quality and turn-around time to meet the growing needs of their customers across industries, including automotive, aerospace, and healthcare.

“We are thrilled to celebrate this milestone with PartsToGo, a company that shares our commitment to advance additive manufacturing through innovation, efficiency, and sustainability,” said Jeff Mize, CEO at PostProcess. “The DEMI 4100 is designed for scalability,  ensuring that companies like PartsToGo can achieve greater throughput, repeatability, and cost savings while significantly reducing waste.”

PartsToGo’s investment in automated post-printing solutions reinforces its commitment to providing high-quality, end-use 3D printed components while optimizing production workflow. “The DEMI 4100 is a game changer for us,” said Tobias Röcker, Chief Executive Officer,  PartsToGo GmbH. “The automation and efficiency provided by PostProcess are indispensable  in meeting the growing demands of modern manufacturing, enabling us to continue delivering top-tier parts to our customers.”

PostProcess Technologies’ commitment to innovation and customer satisfaction has made it a key pioneer in the additive manufacturing sector. The company’s proprietary software, hardware, and chemistry solutions are empowering manufacturers to overcome the challenges traditionally associated with post-printing, such as high labor costs, safety concerns, and  inconsistent results.

For more information about PostProcess Technologies and its product offerings, visit www.postprocess.com.

PostProcess® Technologies Launches DEMI X 200 Plus: An Automated All-in-One Resin Cleaning Solution for 3D Printed Parts

Buffalo, NY, USA, and Mougins, France – March 24, 2025 — PostProcess Technologies, the leader in automated and intelligent post-printing solutions for 3D printed parts, today announced the launch of the DEMI X 200 Plus, an all-in-one resin cleaning solution designed for SLA and DLP parts. This fully automated compact system is designed to integrate into manufacturing facilities, dental labs, and service bureaus, offering an unprecedented all-in-one workflow for post-processing resin 3D printed parts.

Designed to simplify the post-printing workflow and offer an innovative solution for smaller work environments, the DEMI X 200 Plus streamlines the post-printing process by integrating resin cleaning, rinsing, drying, and curing into a single compact system. This innovative approach drastically reduces manual labor, ensures consistent quality, and accelerates turnaround times, enabling high-precision parts with enhanced efficiency.

resin removal process

“The launch of the DEMI X 200 Plus marks a significant step forward in our mission to deliver fully automated, intelligent post-printing solutions to the additive manufacturing industry,” said Jeff Mize, CEO of PostProcess Technologies. “This all-in-one system sets a new standard for efficiency, repeatability, and ease of use, enabling our customers to scale their operations with confidence and consistency.”

Key features of the DEMI X 200 Plus include:

  •   Fully Automated Workflow: Resin cleaning, rinsing, drying, and curing integrated into one seamless process.
  •     Compact Desktop Design: Complete all-in-one solution designed for smaller, space-constrained work environments.
  •     Consistent, High-Quality Results: Minimize manual labor and operator inconsistencies with an automated post-print process delivering consistent quality every time.
  •     User-Friendly Interface: Simple and easy operation with consistent results.

With the DEMI X 200 Plus, space-constrained, smaller manufacturing facilities and dental labs can now benefit from the advanced all-in-one post-processing solution—eliminating the need for separate rinse baths, compressed air, and curing units. This launch marks a significant step forward in PostProcess Technologies’ mission to revolutionize the post-printing landscape across industries. The DEMI X 200 Plus will initially be offered in Europe and is available to order through the PostProcess Technologies authorized reseller channel.

For more information about the DEMI X 200 Plus and how it can transform the post-printing workflow, visit www.postprocess.com.

PostProcess® Technologies Launches DEMI X 520 for Dental PolyJet Customers

An Automated Solution Transforming Dental Lab Post-Processing

Buffalo, NY, USA, and Mougins, France – March 18, 2025 — PostProcess Technologies, the leader in automated and intelligent post-printing solutions for additive manufacturing (AM), today announced the launch of the DEMI X 520™ for Dental PolyJet, a groundbreaking system built specifically to meet the unique requirements of dental labs utilizing PolyJet 3D printing technology. This advanced automated solution redefines support removal, offering dental labs unparalleled efficiency, consistency, and part quality.

resin removal process

The new DEMI X 520 for Dental PolyJet system is based on the proven DEMI X 520 platform engineered specifically to address the post-processing challenges of dental PolyJet applications. Based on the proprietary Axial Flow Technology, this solution incorporates controlled variable pump speed and pre-set software controls to offer consistent and efficient results.

Combining cutting-edge technology, intelligent software, and PostProcess’ proprietary, specially formulated chemistries, the DEMI X 520 for Dental PolyJet optimizes the dental lab workflow by delivering consistent, high-quality results with minimal operator intervention. This turnkey solution enables dental labs to unlock the full potential of their PolyJet printers by eliminating manual post-processing bottlenecks and improving throughput, accuracy, and repeatability.

“As a dental lab utilizing PolyJet technology, we are always looking for solutions that enable us to be more efficient without compromising quality,” said Olivier Mangot, Co-Director of Ninety!, a cutting-edge dental production centre located in Saint-Etienne, France. “I am no longer dependent on an operator. With this solution, I can clean 20 times more parts than before and get incredibly high-quality results.” Ninety! Customer story.

“At PostProcess Technologies, we’re committed to delivering innovative, safe, and efficient solutions that empower dental labs to meet the demands of today’s rapidly evolving additive manufacturing market,” said Jeff Mize, CEO of PostProcess Technologies. “The DEMI X 520 for Dental PolyJet reflects that commitment by providing an application specific production system that simplifies and automates the post-printing workflow, maximizing lab productivity and safety.”

PostProcess’ proprietary digital platform, AUTOMAT3D®, allows for full customization, recipe storage, and automation with one-touch operation. By automating the support removal process, dental labs can now achieve higher levels of productivity and consistent output while significantly reducing labor costs.

For more information about the DEMI X 520 for Dental PolyJet and PostProcess Technologies’ full suite of automated post-processing solutions, visit www.postprocess.com.

PostProcess Technologies Expands Reseller Network with MONOTECH Systems Limited in India

Buffalo, New York – December 2, 2024 – PostProcess Technologies, the leader in automated and intelligent post-processing solutions for 3D printing, is excited to announce its expansion into the Indian market through a new partnership with MONOTECH SYSTEMS LIMITED.

resin removal process

MONOTECH, a leading manufacturer for the printing and packaging industry in India, will play a vital role in promoting PostProcess Technologies’ innovative solutions to the rapidly growing Indian market. With a strong presence in the 3D printing market, 3D Monotech, the 3D vertical of MONOTECH SYSTEMS, offers advanced technologies and services to enhance additive manufacturing operations. This partnership will ensure that local Indian manufacturers will have access to state-of-the-art, automated solutions that can elevate their production efficiency and competitiveness in the market.

Mr. Rajesh Mrithyunjayan, Vice President, 3D Products & Solutions at 3D Monotech, shared, “Today’s world is rapidly shifting towards digital manufacturing, prioritizing automation and reducing human intervention to ensure accuracy and repeatability. While significant strides have been made in digital manufacturing, the post-processing stage often remains labor-intensive, potentially hazardous, and costly. Our partnership with PostProcess Technologies USA underscores our commitment to providing sustainable solutions for additive manufacturing (AM) users. By introducing ‘digital post-processing’ technology, we aim to revolutionize the industry, saving costs and enhancing the stability of AM businesses. As one of the pioneers in this space in India, we’re proud to offer a solution that addresses the pressing challenges of traditional post-processing methods.”

PostProcess will collaborate closely with 3D Monotech on joint marketing initiatives, technical training programs, and customer support resources, ensuring that clients can fully leverage the benefits of their solutions.

“MONOTECH’s partnership with PostProcess Technologies is a strategic move to bring cutting-edge post-processing solutions to the Indian market. By combining our expertise in 3D printing with their innovative technology, we aim to revolutionize the industry and offer our customers unparalleled value,” said Mr. Tej Prakash Jain, Managing Director of MONOTECH SYSTEMS LIMITED.

With this collaboration, PostProcess strengthens its commitment to delivering innovative post-processing solutions to the global 3D printing market, empowering manufacturers to improve both the efficiency and quality of their operations.

“This partnership expands our global presence and builds on the success we’ve achieved with our 500+ customers across North America and Europe. MONOTECH is a recognized leader in the additive manufacturing space, and together, we will drive the adoption of advanced post-processing technologies, helping manufacturers in India unlock new levels of efficiency and innovation,” said Jeff Mize, CEO, PostProcess Technologies.

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