BASE | Automated FDM Support Removal

 

The PostProcess BASE™ FDM support removal solution features a large processing environment designed to deliver uniform, high-quality results for every part, regardless of geometry. Engineered for both delicate and robust large-format components, the BASE reduces part breakage, increases throughput, and significantly decreases drying time compared to traditional open-air dunk tanks, while also improving operator safety through an enclosed, automated process.

Powered by Volumetric Velocity Dispersion (VVD) spray technology, the BASE provides precise and consistent support removal without excessive manual handling. Combined with PostProcess AUTOMAT3D® software and custom-formulated detergents, the system delivers intelligent cycle programming, one-touch repeatability, and a truly hands-free workflow.

Transform your post-processing workflow with faster cycle times, greater efficiency, improved safety, and reliable, repeatable results at scale. 

Advantages of PostProcess BASE

  • Reduced cycle times
    Get results 6-10x faster compared to traditional dunk tanks, with cycle times as short as 30 minutes!
  • Higher throughput
    Large footprint gives the ability to process large parts and batch sizes, leading to increased efficiency rates.
  • Optimal sustainability
    Uses 2-4x less energy than a common wash tank due to fast cycle times.
  • Reduced labor
    Automating the manual support removal step eliminates the need for expensive post-processing labor.
  • Minimized part breakage
    Customizable settings and lower exposure leads to less part breakage and preservation of fine-feature details, resulting in 10x less reprinting
  • Consistent results
    AUTOMAT3D® digital platform allows for one-touch operation with recipe storage for repeatable and consistent results.

Simon Pinter, Application Engineer at GoEngineer

White Paper on FDM Support Removal

This white paper shows how early design decisions for FDM support removal can significantly reduce time, cost, and material usage – while improving speed and consistency in post-processing.

Product Specifications

Electrical Requirements:

  • US | 3 PH, 208 V, 50A
  • EU | 3 PH, 400 V, 25A

Envelope Capacity:

  • 40″ L x 27.5″ W x 26″ H (102 x 70 x 66 cm)

Consumables Used:

  • PLM-201-SPRAY, PLM-202-SPRAY

Machine Dimensions:

  • Doors Closed: 68.7” L x 40.7” W x 93.2” H (174 x 103 x 237 cm)
  • Doors Open: 129” L x 82” W x 97” H (328 x 208 x 246 cm)

System Weight:

  • Empty: Approx. 1,812 lbs (822 kg)
  • Full: Approx. 2,188 lbs (992 kg)

System Warranty:

  • 12 months on-site service and support, as per PostProcess Technologies conditions of sale.

Environmental Requirements:

  • Temperature range: 60-80°F (15-27°C)
  • Relative humidity: 0-80%

Software: 

  • AUTOMAT3D, Windows 10

Regulatory Conformity:

  • CE, SGS

Features & Options:

  • Customizable settings with recipe storage capability / Preventative maintenance schedules / Intelligent cycle times

Safety Features:

  • Emergency stop / Auto-interrupt / OSHA compliant

Connectivity:

  • USB Port: USB 3.1
  • Ethernet: Fully compliant with IEE 802.3, IEEE 802.3u, IEEE 802.3ab

Material Compatibility: 

  • Compatible with most FDM soluble support materials

Printer Compatibility:

  • Compatible with most large format FDM printers

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